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Modular Infrared Curing Simulation Module for Pilot Coating Lines

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Dongguan Osmanuv Machinery Equipment Co., Ltd

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Modular Infrared Curing Simulation Module for Pilot Coating Lines

Name: Modular Infrared Curing Simulation Module for Pilot Coating Lines
Brand: OSMANUV
Price: 1 USD

China Modular Infrared Curing Simulation Module for Pilot Coating Lines wholesale

Brand Name : OSMANUV

Model Number : OSM-IR-1320

Certification : ISO9001

Place of Origin : China

MOQ : 1 Set

Price : Negotiation

Payment Terms : T/T

Supply Ability : Negotiation

Delivery Time : 30~45 Days

Packaging Details : Wooden Box

Materialcompatibility : Wood, Paints, Inks, Textiles, Plastics

Worktable : floating

Conveyor Belt Speed : 10-30m/min

Colour : Computer white

Light : Infrared IR tube

Outlet Temperature : 80-250 Degree

Timer Setting : 1-60 minutes

Band Name : OSMANUV

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Modular Infrared Curing Simulation Module for Pilot Coating Lines

This modular IR unit is designed to integrate directly into pilot-scale or lab-scale coating application lines (e.g., after a spray booth or coater). It simulates industrial IR curing conditions on a continuous or batch basis, allowing for accurate scale-up studies and process validation before full production investment.

Technical Specifications

Item	Parameter	Remarks
Module Type	Overhead Tunnel or Vertical Cabinet	Customizable integration design
IR Emitter Type	Medium-wave Ceramic or Quartz Panel	High power density, customizable
Effective Heating Length	500mm, 1000mm (Standard)	Fully customizable to your line speed
Power Density	Up to 80 kW/m² (adjustable)	Zoned control possible
Temperature Control	Multi-zone PID with pyrometer feedback	Controls surface temperature of moving sample
Conveyor Integration	Compatible with belt/chain-on-edge systems	Customizable inlet/outlet ports
Max Substrate Temp	Up to 400°C
Cooling	Integrated post-IR cooling zone (Optional)

Production Line Composition

IR emitter array in a steel housing
Reflective and insulated tunnel
Zoned power controllers
Temperature monitoring sensors
Safety light curtains/interlocks (optional)
Control interface for main line PLC

Applications

Process development and validation for coil coating, web coating, automotive part coating, and furniture finishing on pilot lines. Used to determine the exact IR power, dwell time, and temperature profile needed for production.

Customization Options

Integration is fully customizable. We design the module's dimensions, power, zoning, and control interface to fit seamlessly into your existing lab or pilot coating line setup.

Key Feature

Provides a true bridge between benchtop testing and full production. Enables accurate calculation of line speed and energy requirements for production-scale IR ovens, de-risking scale-up.

Support and Services

Engineering consultation for line integration
Collaborative process testing
Installation supervision
Joint commissioning with your pilot line

Packing and Shipping

Modular sub-assemblies crated in heavy-duty wooden boxes. Detailed integration drawings and I/O lists provided prior to shipping.

Frequently Asked Questions

Q: Can this module connect to our existing lab coater's PLC?

A: Yes, providing a customized control interface (Profibus, Ethernet/IP, etc.) for seamless integration is a standard part of our service.

Q: What safety features are included?

A: Standard includes over-temperature protection and door switches. Options like emergency stops, light curtains, and exhaust can be customized.

Q: How do you determine the required module length?

A: Based on your target line speed, desired dwell time, and coating cure requirements. We perform a feasibility analysis to recommend the customized specification.

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Modular Infrared Curing Simulation Module for Pilot Coating Lines

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